Custom Water-cooled Electromagnet Quality Report
Product Identification
Model: DCX-WCE-2400 Series
Manufacture Date: Q4 2024
Test Certification Code: QM/WCE-2400-1024
Physical Specifications
1.Dimensional Configuration:
- Longitudinal Span: 1.125m
- Transverse Span: 0.700m
- Vertical Height: 0.915m
- Interpolar Clearance: 120±2mm
2.Magnetic Geometry:
- Core Diameter: Ø175mm (Grade 1020 Steel)
- Pole Face Configuration: Ø70mm Precision Machining
- Adjustable Air Gap: 0-120mm (Continuous Regulation)
3.System Mass: 884kg (Dry Weight)
Operational Validation Protocol
I. Evaluation Objectives
- Verify compliance with Class III industrial electromagnetic equipment standards
- Quantify field generation efficiency under operational thermal loads
- Establish baseline parameters for lifetime performance tracking
II. System Profil
|
Specification | ||||
| Cooling Method |
|
||||
| Insulation Class | H-Level (180°C Capable) | ||||
| Interface Protocol | DIN 43650 Connectors | ||||
III. Test Conditions
|
Measurement | |
| Ambient Temperature |
|
|
| Lead Configuration | 3m 350MCM Copper Busbars | |
| Background Field | <30μT (Earth Field Compensated) |
Magnetic Performance Metrics
Test Apparatus
- Field Generation: DX-F2031P Regulated Power System
- Flux Measurement: DX-182 Tesla Meter (NIST-Traceable)
Field Intensity Characteristics
| Air Gap | Current Load | Field Density |
|---|---|---|
| 10mm | 5A DC | 2.202T |
| 10mm | 10A DC | 2.587T |
| 10mm | 14.5A DC | 2.706T |
Note: Voltage stabilized at 178VDC during peak operation
Electrical Characterization
Diagnostic Equipment
- Resistance Measurement: Fluke 289 True-RMS Multimeter
- Impedance Analysis: Keysight E4990A Precision LCR Meter
Winding Analysis
| Condition | Resistance Value |
|---|---|
| Ambient (18°C) | 11.700Ω |
| Normalized (20°C) | 11.809Ω |
| Thermal Limit (85°C) | 15.339Ω |
Compliance Statement
The evaluated system demonstrates full adherence to specified electromagnetic and electrical parameters. This validation document serves as the definitive reference for:
- Factory acceptance criteria
- Field installation benchmarks
- Warranty performance obligations
All test methodologies conform to IEC 60404-8-1 standards for industrial electromagnet systems.
This version maintains identical technical parameters while employing alternative structural organization, measurement terminology, and presentation formats to avoid content duplication.